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Aircraft Structure, Surfaces, Rigging, and Systems Assemblers

Low28.35%
Found in Industries:
Salary Range
Low (10th %)$39,550
Median$61,240
High (90th %)$93,180

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Assemble, fit, fasten, and install parts of airplanes, space vehicles, or missiles, such as tails, wings, fuselage, bulkheads, stabilizers, landing gear, rigging and control equipment, or heating and ventilating systems.

The occupation "Aircraft Structure, Surfaces, Rigging, and Systems Assemblers" has an automation risk of 28.4%, which is slightly below the base risk of 28.7%. This moderate risk level reflects the balance between tasks that are readily automatable with today's technology and those that require more human judgment and adaptability. Many tasks in this field involve precise coordination and manual dexterity, but advancements in robotics and computer vision have enabled a significant portion of assembly work to be automated. That said, automation is not yet universally applicable, given the unique challenges posed by aircraft assembly environments. Among the top three most automatable tasks are assembling parts and subassemblies using various tools and fasteners, reading blueprints or specifications, and attaching brackets or clips with bolts, screws, riveting, or chemical bonding. These tasks are repetitive and require following highly standardized procedures, making them well-suited for automation. Robots equipped with advanced manipulation and perception capabilities can efficiently handle these operations with high consistency and minimal error. Additionally, software solutions are increasingly capable of interpreting technical documents and guiding physical assembly, further increasing the automation potential in these areas. Conversely, certain tasks remain resistant to automation due to their need for nuanced decision-making, adaptability, and a tactile approach. Cutting cables and tubing using master templates, capturing and segregating waste materials for recycling or disposal, and fitting and fastening sheet metal coverings all require a degree of in-the-moment judgment and physical adaptability that is difficult for machines to replicate. The bottleneck skill in this occupation, as indicated by the data, is originality, though its influence is minimal (2.4% and 2.5%), meaning most tasks do not require a high degree of creative problem-solving. Nonetheless, the small but crucial role of originality, combined with the need for manual skills in certain processes, contributes to the overall reduced—but not negligible—risk of automation.

Filter by Automatable Status
Attach brackets, hinges, or clips to secure or support components or subassemblies, using bolts, screws, rivets, chemical bonding, or welding.
Non-Automatable
Adjust, repair, rework, or replace parts or assemblies to ensure proper operation.
Non-Automatable
Cut, trim, file, bend, or smooth parts to ensure proper fit and clearance.
Partially Automatable
Fabricate parts needed for assembly or installation, using shop machinery or equipment.
Partially Automatable
Layout and mark reference points and locations for installation of parts or components, using jigs, templates, or measuring and marking instruments.
Non-Automatable
Clean, oil, or coat system components, as necessary, before assembly or attachment.
Automatable
Assemble prefabricated parts to form subassemblies.
Automatable
Set, align, adjust, or synchronize aircraft armament or rigging or control system components to established tolerances or requirements, using sighting devices and hand tools.
Non-Automatable
Join structural assemblies, such as wings, tails, or fuselage.
Non-Automatable
Position and align subassemblies in jigs or fixtures, using measuring instruments and following blueprint lines and index points.
Non-Automatable
Assemble prototypes or integrated-technology demonstrators of new or emerging environmental technologies for aircraft.
Non-Automatable
Manually install structural assemblies or signal crane operators to position assemblies for joining.
Non-Automatable
Set up or operate machines or systems to crimp, cut, bend, form, swage, flare, bead, burr, or straighten tubing, according to specifications.
Non-Automatable
Place and connect control cables to electronically controlled units, using hand tools, ring locks, cotter keys, threaded connectors, turnbuckles, or related devices.
Non-Automatable
Install mechanical linkages and actuators, using tensiometers to verify tension of cables.
Non-Automatable
Clean aircraft structures, parts, or components, using aqueous, semi-aqueous, aliphatic hydrocarbon, or organic solvent cleaning products or techniques to reduce carbon or other harmful emissions.
Non-Automatable
Install accessories in swaging machines, using hand tools.
Non-Automatable
Mark identifying information on tubing or cable assemblies, using etching devices, labels, rubber stamps, or other methods.
Automatable
Verify dimensions of cable assemblies or positions of fittings, using measuring instruments.
Partially Automatable
Weld tubing and fittings or solder cable ends, using tack welders, induction brazing chambers, or other equipment.
Partially Automatable
Fit and fasten sheet metal coverings to surface areas or other sections of aircraft prior to welding or riveting.
Non-Automatable
Cut cables and tubing, using master templates, measuring instruments, and cable cutters or saws.
Partially Automatable
Assemble parts, fittings, or subassemblies on aircraft, using layout tools, hand tools, power tools, or fasteners, such as bolts, screws, rivets, or clamps.
Non-Automatable
Read blueprints, illustrations, or specifications to determine layouts, sequences of operations, or identities or relationships of parts.
Partially Automatable
Inspect or test installed units, parts, systems, or assemblies for fit, alignment, performance, defects, or compliance with standards, using measuring instruments or test equipment.
Partially Automatable
Align, fit, assemble, connect, or install system components, using jigs, fixtures, measuring instruments, hand tools, or power tools.
Non-Automatable
Capture or segregate waste material, such as aluminum swarf, machine cutting fluid, or solvents, for recycling or environmentally responsible disposal.
Partially Automatable

Identifying Objects, Actions, and EventsInspecting Equipment, Structures, or MaterialsMonitoring Processes, Materials, or SurroundingsEstimating the Quantifiable Characteristics of Products, Events, or InformationProcessing InformationGetting InformationEvaluating Information to Determine Compliance with StandardsJudging the Qualities of Objects, Services, or PeopleMaking Decisions and Solving ProblemsThinking CreativelyUpdating and Using Relevant KnowledgeDeveloping Objectives and StrategiesScheduling Work and ActivitiesOrganizing, Planning, and Prioritizing WorkPerforming General Physical ActivitiesHandling and Moving ObjectsControlling Machines and ProcessesOperating Vehicles, Mechanized Devices, or EquipmentWorking with ComputersRepairing and Maintaining Electronic EquipmentDocumenting/Recording InformationDrafting, Laying Out, and Specifying Technical Devices, Parts, and EquipmentInterpreting the Meaning of Information for OthersRepairing and Maintaining Mechanical EquipmentCommunicating with People Outside the OrganizationEstablishing and Maintaining Interpersonal RelationshipsAssisting and Caring for OthersSelling or Influencing OthersResolving Conflicts and Negotiating with OthersPerforming for or Working Directly with the PublicCoordinating the Work and Activities of OthersDeveloping and Building TeamsTraining and Teaching OthersGuiding, Directing, and Motivating SubordinatesCoaching and Developing OthersProviding Consultation and Advice to OthersPerforming Administrative ActivitiesStaffing Organizational UnitsMonitoring and Controlling ResourcesAnalyzing Data or InformationCommunicating with Supervisors, Peers, or Subordinates

Electro-Mechanical and Mechatronics Technologists and Technicians
Medium46.60%
Operate, test, maintain, or adjust unmanned, automated, servomechanical, or electromechanical equipment. May operate unmanned submarines, aircraft, or other equipment to observe or record visual information at sites such as oil rigs, crop fields, buildings, or for similar infrastructure, deep ocean exploration, or hazardous waste removal. May assist engineers in testing and designing robotics equipment.
Boilermakers
Low15.98%
Construct, assemble, maintain, and repair stationary steam boilers and boiler house auxiliaries. Align structures or plate sections to assemble boiler frame tanks or vats, following blueprints. Work involves use of hand and power tools, plumb bobs, levels, wedges, dogs, or turnbuckles. Assist in testing assembled vessels. Direct cleaning of boilers and boiler furnaces. Inspect and repair boiler fittings, such as safety valves, regulators, automatic-control mechanisms, water columns, and auxiliary machines.
Sheet Metal Workers
Low29.90%
Fabricate, assemble, install, and repair sheet metal products and equipment, such as ducts, control boxes, drainpipes, and furnace casings. Work may involve any of the following: setting up and operating fabricating machines to cut, bend, and straighten sheet metal; shaping metal over anvils, blocks, or forms using hammer; operating soldering and welding equipment to join sheet metal parts; or inspecting, assembling, and smoothing seams and joints of burred surfaces. Includes sheet metal duct installers who install prefabricated sheet metal ducts used for heating, air conditioning, or other purposes.
Avionics Technicians
Low28.44%
Install, inspect, test, adjust, or repair avionics equipment, such as radar, radio, navigation, and missile control systems in aircraft or space vehicles.
Electric Motor, Power Tool, and Related Repairers
Low25.44%
Repair, maintain, or install electric motors, wiring, or switches.
Aircraft Mechanics and Service Technicians
Low23.99%
Diagnose, adjust, repair, or overhaul aircraft engines and assemblies, such as hydraulic and pneumatic systems.
Control and Valve Installers and Repairers, Except Mechanical Door
Low30.04%
Install, repair, and maintain mechanical regulating and controlling devices, such as electric meters, gas regulators, thermostats, safety and flow valves, and other mechanical governors.
Industrial Machinery Mechanics
Medium49.31%
Repair, install, adjust, or maintain industrial production and processing machinery or refinery and pipeline distribution systems. May also install, dismantle, or move machinery and heavy equipment according to plans.
Maintenance Workers, Machinery
Low32.98%
Lubricate machinery, change parts, or perform other routine machinery maintenance.
Millwrights
Low12.88%
Install, dismantle, or move machinery and heavy equipment according to layout plans, blueprints, or other drawings.
Electrical and Electronic Equipment Assemblers
Medium41.74%
Assemble or modify electrical or electronic equipment, such as computers, test equipment telemetering systems, electric motors, and batteries.
Electromechanical Equipment Assemblers
Low30.05%
Assemble or modify electromechanical equipment or devices, such as servomechanisms, gyros, dynamometers, magnetic drums, tape drives, brakes, control linkage, actuators, and appliances.
Engine and Other Machine Assemblers
Medium37.10%
Construct, assemble, or rebuild machines, such as engines, turbines, and similar equipment used in such industries as construction, extraction, textiles, and paper manufacturing.
Structural Metal Fabricators and Fitters
Low25.88%
Fabricate, position, align, and fit parts of structural metal products.
Timing Device Assemblers and Adjusters
Low18.90%
Perform precision assembling or adjusting, within narrow tolerances, of timing devices such as digital clocks or timing devices with electrical or electronic components.
Machinists
Medium41.66%
Set up and operate a variety of machine tools to produce precision parts and instruments out of metal. Includes precision instrument makers who fabricate, modify, or repair mechanical instruments. May also fabricate and modify parts to make or repair machine tools or maintain industrial machines, applying knowledge of mechanics, mathematics, metal properties, layout, and machining procedures.
Model Makers, Metal and Plastic
Medium47.80%
Set up and operate machines, such as lathes, milling and engraving machines, and jig borers to make working models of metal or plastic objects. Includes template makers.
Welders, Cutters, Solderers, and Brazers
Medium34.63%
Use hand-welding, flame-cutting, hand-soldering, or brazing equipment to weld or join metal components or to fill holes, indentations, or seams of fabricated metal products.
Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders
Medium47.79%
Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.
Layout Workers, Metal and Plastic
Medium33.53%
Lay out reference points and dimensions on metal or plastic stock or workpieces, such as sheets, plates, tubes, structural shapes, castings, or machine parts, for further processing. Includes shipfitters.
Aerospace Engineers
Medium49.06%
Perform engineering duties in designing, constructing, and testing aircraft, missiles, and spacecraft. May conduct basic and applied research to evaluate adaptability of materials and equipment to aircraft design and manufacture. May recommend improvements in testing equipment and techniques.
Marine Engineers and Naval Architects
Medium49.96%
Design, develop, and evaluate the operation of marine vessels, ship machinery, and related equipment, such as power supply and propulsion systems.
Aerospace Engineering and Operations Technologists and Technicians
Medium35.83%
Operate, install, adjust, and maintain integrated computer/communications systems, consoles, simulators, and other data acquisition, test, and measurement instruments and equipment, which are used to launch, track, position, and evaluate air and space vehicles. May record and interpret test data.
Lighting Technicians
Low29.69%
Set up, maintain, and dismantle light fixtures, lighting control devices, and the associated lighting electrical and rigging equipment used for photography, television, film, video, and live productions. May focus or operate light fixtures, or attach color filters or other lighting accessories.
Camera Operators, Television, Video, and Film
Medium41.02%
Operate television, video, or film camera to record images or scenes for television, video, or film productions.
Parts Salespersons
Medium63.63%
Sell spare and replacement parts and equipment in repair shop or parts store.
Log Graders and Scalers
Medium49.42%
Grade logs or estimate the marketable content or value of logs or pulpwood in sorting yards, millpond, log deck, or similar locations. Inspect logs for defects or measure logs to determine volume.
Carpenters
Low17.84%
Construct, erect, install, or repair structures and fixtures made of wood and comparable materials, such as concrete forms; building frameworks, including partitions, joists, studding, and rafters; and wood stairways, window and door frames, and hardwood floors. May also install cabinets, siding, drywall, and batt or roll insulation. Includes brattice builders who build doors or brattices (ventilation walls or partitions) in underground passageways.
Electricians
Low24.63%
Install, maintain, and repair electrical wiring, equipment, and fixtures. Ensure that work is in accordance with relevant codes. May install or service street lights, intercom systems, or electrical control systems.
Insulation Workers, Mechanical
Low21.99%
Apply insulating materials to pipes or ductwork, or other mechanical systems in order to help control and maintain temperature.
Plumbers, Pipefitters, and Steamfitters
Low23.86%
Assemble, install, alter, and repair pipelines or pipe systems that carry water, steam, air, or other liquids or gases. May install heating and cooling equipment and mechanical control systems. Includes sprinkler fitters.
Reinforcing Iron and Rebar Workers
Low10.60%
Position and secure steel bars or mesh in concrete forms in order to reinforce concrete. Use a variety of fasteners, rod-bending machines, blowtorches, and hand tools. Includes rod busters.
Structural Iron and Steel Workers
Low11.69%
Raise, place, and unite iron or steel girders, columns, and other structural members to form completed structures or structural frameworks. May erect metal storage tanks and assemble prefabricated metal buildings.
Helpers--Electricians
Low13.85%
Help electricians by performing duties requiring less skill. Duties include using, supplying, or holding materials or tools, and cleaning work area and equipment.
Elevator and Escalator Installers and Repairers
Low23.42%
Assemble, install, repair, or maintain electric or hydraulic freight or passenger elevators, escalators, or dumbwaiters.
Rail-Track Laying and Maintenance Equipment Operators
Low20.92%
Lay, repair, and maintain track for standard or narrow-gauge railroad equipment used in regular railroad service or in plant yards, quarries, sand and gravel pits, and mines. Includes ballast cleaning machine operators and railroad bed tamping machine operators.
Explosives Workers, Ordnance Handling Experts, and Blasters
Low26.46%
Place and detonate explosives to demolish structures or to loosen, remove, or displace earth, rock, or other materials. May perform specialized handling, storage, and accounting procedures.
Roof Bolters, Mining
Low17.67%
Operate machinery to install roof support bolts in underground mine.
Electrical and Electronics Installers and Repairers, Transportation Equipment
Low26.36%
Install, adjust, or maintain mobile electronics communication equipment, including sound, sonar, security, navigation, and surveillance systems on trains, watercraft, or other mobile equipment.
Electrical and Electronics Repairers, Commercial and Industrial Equipment
Medium43.09%
Repair, test, adjust, or install electronic equipment, such as industrial controls, transmitters, and antennas.
Electrical and Electronics Repairers, Powerhouse, Substation, and Relay
Medium47.64%
Inspect, test, repair, or maintain electrical equipment in generating stations, substations, and in-service relays.
Electronic Equipment Installers and Repairers, Motor Vehicles
Medium36.96%
Install, diagnose, or repair communications, sound, security, or navigation equipment in motor vehicles.
Automotive Body and Related Repairers
Low12.83%
Repair and refinish automotive vehicle bodies and straighten vehicle frames.
Automotive Glass Installers and Repairers
Low24.75%
Replace or repair broken windshields and window glass in motor vehicles.
Automotive Service Technicians and Mechanics
Low27.13%
Diagnose, adjust, repair, or overhaul automotive vehicles.
Bus and Truck Mechanics and Diesel Engine Specialists
Low26.56%
Diagnose, adjust, repair, or overhaul buses and trucks, or maintain and repair any type of diesel engines. Includes mechanics working primarily with automobile or marine diesel engines.
Farm Equipment Mechanics and Service Technicians
Low24.73%
Diagnose, adjust, repair, or overhaul farm machinery and vehicles, such as tractors, harvesters, dairy equipment, and irrigation systems.
Mobile Heavy Equipment Mechanics, Except Engines
Medium41.90%
Diagnose, adjust, repair, or overhaul mobile mechanical, hydraulic, and pneumatic equipment, such as cranes, bulldozers, graders, and conveyors, used in construction, logging, and mining.
Rail Car Repairers
Low23.46%
Diagnose, adjust, repair, or overhaul railroad rolling stock, mine cars, or mass transit rail cars.
Motorboat Mechanics and Service Technicians
Low28.53%
Repair and adjust electrical and mechanical equipment of inboard or inboard-outboard boat engines.
Motorcycle Mechanics
Low15.15%
Diagnose, adjust, repair, or overhaul motorcycles, scooters, mopeds, dirt bikes, or similar motorized vehicles.
Outdoor Power Equipment and Other Small Engine Mechanics
Low24.70%
Diagnose, adjust, repair, or overhaul small engines used to power lawn mowers, chain saws, recreational sporting equipment, and related equipment.
Bicycle Repairers
Low14.10%
Repair and service bicycles.
Mechanical Door Repairers
Low21.74%
Install, service, or repair automatic door mechanisms and hydraulic doors. Includes garage door mechanics.
Heating, Air Conditioning, and Refrigeration Mechanics and Installers
Low27.13%
Install or repair heating, central air conditioning, HVAC, or refrigeration systems, including oil burners, hot-air furnaces, and heating stoves.
Electrical Power-Line Installers and Repairers
Low15.02%
Install or repair cables or wires used in electrical power or distribution systems. May erect poles and light or heavy duty transmission towers.
Camera and Photographic Equipment Repairers
Low32.89%
Repair and adjust cameras and photographic equipment, including commercial video and motion picture camera equipment.
Musical Instrument Repairers and Tuners
Low15.30%
Repair percussion, stringed, reed, or wind instruments. May specialize in one area, such as piano tuning.
Maintenance and Repair Workers, General
Low30.19%
Perform work involving the skills of two or more maintenance or craft occupations to keep machines, mechanical equipment, or the structure of a building in repair. Duties may involve pipe fitting; HVAC maintenance; insulating; welding; machining; carpentry; repairing electrical or mechanical equipment; installing, aligning, and balancing new equipment; and repairing buildings, floors, or stairs.
Locksmiths and Safe Repairers
Low15.88%
Repair and open locks, make keys, change locks and safe combinations, and install and repair safes.
Manufactured Building and Mobile Home Installers
Low10.55%
Move or install mobile homes or prefabricated buildings.
Riggers
Low19.42%
Set up or repair rigging for construction projects, manufacturing plants, logging yards, ships and shipyards, or for the entertainment industry.
Signal and Track Switch Repairers
Low30.94%
Install, inspect, test, maintain, or repair electric gate crossings, signals, signal equipment, track switches, section lines, or intercommunications systems within a railroad system.
Helpers--Installation, Maintenance, and Repair Workers
Low30.94%
Help installation, maintenance, and repair workers in maintenance, parts replacement, and repair of vehicles, industrial machinery, and electrical and electronic equipment. Perform duties such as furnishing tools, materials, and supplies to other workers; cleaning work area, machines, and tools; and holding materials or tools for other workers.
Coil Winders, Tapers, and Finishers
Medium42.90%
Wind wire coils used in electrical components, such as resistors and transformers, and in electrical equipment and instruments, such as field cores, bobbins, armature cores, electrical motors, generators, and control equipment.
Fiberglass Laminators and Fabricators
Low26.26%
Laminate layers of fiberglass on molds to form boat decks and hulls, bodies for golf carts, automobiles, or other products.
Team Assemblers
Medium51.70%
Work as part of a team having responsibility for assembling an entire product or component of a product. Team assemblers can perform all tasks conducted by the team in the assembly process and rotate through all or most of them, rather than being assigned to a specific task on a permanent basis. May participate in making management decisions affecting the work. Includes team leaders who work as part of the team.
Patternmakers, Metal and Plastic
Medium46.07%
Lay out, machine, fit, and assemble castings and parts to metal or plastic foundry patterns, core boxes, or match plates.
Upholsterers
Low20.15%
Make, repair, or replace upholstery for household furniture or transportation vehicles.
Cabinetmakers and Bench Carpenters
Low29.58%
Cut, shape, and assemble wooden articles or set up and operate a variety of woodworking machines, such as power saws, jointers, and mortisers to surface, cut, or shape lumber or to fabricate parts for wood products.
Model Makers, Wood
Medium42.20%
Construct full-size and scale wooden precision models of products. Includes wood jig builders and loft workers.
Patternmakers, Wood
Medium48.09%
Plan, lay out, and construct wooden unit or sectional patterns used in forming sand molds for castings.
Hydroelectric Plant Technicians
Medium39.93%
Monitor and control activities associated with hydropower generation. Operate plant equipment, such as turbines, pumps, valves, gates, fans, electric control boards, and battery banks. Monitor equipment operation and performance and make necessary adjustments to ensure optimal performance. Perform equipment maintenance and repair as necessary.
Inspectors, Testers, Sorters, Samplers, and Weighers
Medium63.83%
Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.
Dental Laboratory Technicians
Low13.06%
Construct and repair full or partial dentures or dental appliances.
Medical Appliance Technicians
Low24.63%
Construct, maintain, or repair medical supportive devices such as braces, orthotics and prosthetic devices, joints, arch supports, and other surgical and medical appliances.
Ophthalmic Laboratory Technicians
Medium42.63%
Cut, grind, and polish eyeglasses, contact lenses, or other precision optical elements. Assemble and mount lenses into frames or process other optical elements. Includes precision lens polishers or grinders, centerer-edgers, and lens mounters.
Semiconductor Processing Technicians
High67.97%
Perform any or all of the following functions in the manufacture of electronic semiconductors: load semiconductor material into furnace; saw formed ingots into segments; load individual segment into crystal growing chamber and monitor controls; locate crystal axis in ingot using x-ray equipment and saw ingots into wafers; and clean, polish, and load wafers into series of special purpose furnaces, chemical baths, and equipment used to form circuitry and change conductive properties.
Computer Numerically Controlled Tool Operators
Medium58.43%
Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.
Computer Numerically Controlled Tool Programmers
High68.97%
Develop programs to control machining or processing of materials by automatic machine tools, equipment, or systems. May also set up, operate, or maintain equipment.
Tire Builders
Medium34.65%
Operate machines to build tires.
Ship Engineers
Medium39.11%
Supervise and coordinate activities of crew engaged in operating and maintaining engines, boilers, deck machinery, and electrical, sanitary, and refrigeration equipment aboard ship.
Aircraft Service Attendants
Low22.22%
Service aircraft with fuel. May de-ice aircraft, refill water and cooling agents, empty sewage tanks, service air and oxygen systems, or clean and polish exterior.
Aviation Inspectors
Medium49.28%
Inspect aircraft, maintenance procedures, air navigational aids, air traffic controls, and communications equipment to ensure conformance with Federal safety regulations.
Crane and Tower Operators
Medium38.20%
Operate mechanical boom and cable or tower and cable equipment to lift and move materials, machines, or products in many directions.

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