Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic
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Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.
The occupation "Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic" has an automation risk of 38.5%, closely aligned with the base risk of 38.9%. This moderate level of risk reflects the nature of tasks commonly performed in this job, which include a mix of repetitive manual operations and activities requiring direct human oversight. Automation technology, such as advanced robotics and computer-numerical control (CNC) systems, is increasingly capable of handling tasks that involve measurement, routine adjustments, and quality checks. However, certain aspects of this occupation still require physical manipulation, nuanced judgment, and sensory perception that remain less accessible to current automation solutions. The top three most automatable tasks in this occupation center around inspection and measurement activities, including "Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers," "Measure workpieces and lay out work, using precision measuring devices," and "Observe machine operations to detect any problems, making necessary adjustments to correct problems." These tasks are highly structured, standardized, and often repetitive, making them well-suited for automation. Sensors, machine vision systems, and real-time process monitoring can efficiently replace much of this human involvement, increasing productivity and consistency while reducing error rates. In contrast, the tasks most resistant to automation are those requiring a combination of dexterity, adaptability, and nuanced human judgment. These include "Slide spacers between buffs on spindles to set spacing," "Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes," and "Thread and hand-feed materials through machine cutters or abraders." These activities involve physical manipulation, responsive adjustment, and sensory feedback that are challenging for automated systems to replicate effectively. Additionally, bottleneck skills such as originality, with levels at 2.0% and 1.8%, further impede automation. Originality—though not highly demanded—is crucial for problem-solving and improvising solutions on the shop floor, where unforeseen issues or variations frequently arise. This human element creates a significant barrier to full automation in this occupation.