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Forging Machine Setters, Operators, and Tenders, Metal and Plastic

Medium34.24%
Found in Industries:
Salary Range
Low (10th %)$31,860
Median$46,990
High (90th %)$64,070

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Set up, operate, or tend forging machines to taper, shape, or form metal or plastic parts.

The occupation "Forging Machine Setters, Operators, and Tenders, Metal and Plastic" holds an automation risk of 34.2%, only slightly lower than the base risk of 34.6%. This relatively moderate risk level is due to the nature of the tasks involved, which include both repetitive and specialized activities. While some aspects of the job are conducive to automation due to their structured and predictable procedures, others require manual dexterity and judgement, making them less attractive for full automation. The difference between the occupation-specific risk and the base risk indicates that, while there is potential for replacement, the job maintains significant human-dependent elements. Among the tasks most susceptible to automation are those that follow clear instructions or measurements and involve consistent, repetitive actions. For example, "Read work orders or blueprints to determine specified tolerances and sequences of operations for machine setup," "Position and move metal wires or workpieces through a series of dies that compress and shape stock to form die impressions," and "Measure and inspect machined parts to ensure conformance to product specifications" are all relatively structured tasks. These can often be captured and replicated by computer vision, sensors, and robotic systems, lowering the necessity of human operation in standardized, high-volume settings. As such, these are likely targets for increased automation to boost efficiency and quality assurance. However, the occupation is buffered from higher degrees of automation by tasks that require adaptability, dexterity, and hands-on expertise. The most resistant duties include "Sharpen cutting tools and drill bits, using bench grinders," "Select, align, and bolt positioning fixtures, stops, and specified dies to rams and anvils, forging rolls, or presses and hammers," as well as "Repair, maintain, and replace parts on dies." These require tactile skill, quick adaptation, and sometimes creative problem-solving—all bottlenecked by skills such as originality, albeit at a low importance level (2.3% and 2.1%). The persistence of such tasks ensures ongoing demand for human involvement, keeping the automation risk for this occupation moderate rather than high.

Filter by Automatable Status
Read work orders or blueprints to determine specified tolerances and sequences of operations for machine setup.
Partially Automatable
Position and move metal wires or workpieces through a series of dies that compress and shape stock to form die impressions.
Partially Automatable
Measure and inspect machined parts to ensure conformance to product specifications.
Partially Automatable
Turn handles or knobs to set pressures and depths of ram strokes and to synchronize machine operations.
Non-Automatable
Install, adjust, and remove dies, synchronizing cams, forging hammers, and stop guides, using overhead cranes or other hoisting devices, and hand tools.
Non-Automatable
Start machines to produce sample workpieces, and observe operations to detect machine malfunctions and to verify that machine setups conform to specifications.
Partially Automatable
Confer with other workers about machine setups and operational specifications.
Partially Automatable
Trim and compress finished forgings to specified tolerances.
Non-Automatable
Remove dies from machines when production runs are finished.
Partially Automatable
Repair, maintain, and replace parts on dies.
Partially Automatable
Select, align, and bolt positioning fixtures, stops, and specified dies to rams and anvils, forging rolls, or presses and hammers.
Non-Automatable
Sharpen cutting tools and drill bits, using bench grinders.
Non-Automatable
Set up, operate, or tend presses and forging machines to perform hot or cold forging by flattening, straightening, bending, cutting, piercing, or other operations to taper, shape, or form metal.
Partially Automatable

Inspecting Equipment, Structures, or MaterialsMonitoring Processes, Materials, or SurroundingsIdentifying Objects, Actions, and EventsEstimating the Quantifiable Characteristics of Products, Events, or InformationGetting InformationJudging the Qualities of Objects, Services, or PeopleProcessing InformationEvaluating Information to Determine Compliance with StandardsAnalyzing Data or InformationMaking Decisions and Solving ProblemsThinking CreativelyUpdating and Using Relevant KnowledgeDeveloping Objectives and StrategiesScheduling Work and ActivitiesOrganizing, Planning, and Prioritizing WorkPerforming General Physical ActivitiesHandling and Moving ObjectsControlling Machines and ProcessesRepairing and Maintaining Electronic EquipmentDrafting, Laying Out, and Specifying Technical Devices, Parts, and EquipmentDocumenting/Recording InformationInterpreting the Meaning of Information for OthersCommunicating with Supervisors, Peers, or SubordinatesCommunicating with People Outside the OrganizationEstablishing and Maintaining Interpersonal RelationshipsAssisting and Caring for OthersSelling or Influencing OthersResolving Conflicts and Negotiating with OthersPerforming for or Working Directly with the PublicCoordinating the Work and Activities of OthersDeveloping and Building TeamsTraining and Teaching OthersRepairing and Maintaining Mechanical EquipmentGuiding, Directing, and Motivating SubordinatesCoaching and Developing OthersProviding Consultation and Advice to OthersPerforming Administrative ActivitiesStaffing Organizational UnitsMonitoring and Controlling ResourcesOperating Vehicles, Mechanized Devices, or EquipmentWorking with Computers

Industrial Machinery Mechanics
Medium49.31%
Repair, install, adjust, or maintain industrial production and processing machinery or refinery and pipeline distribution systems. May also install, dismantle, or move machinery and heavy equipment according to plans.
Maintenance Workers, Machinery
Low32.98%
Lubricate machinery, change parts, or perform other routine machinery maintenance.
Extruding and Drawing Machine Setters, Operators, and Tenders, Metal and Plastic
Medium58.74%
Set up, operate, or tend machines to extrude or draw thermoplastic or metal materials into tubes, rods, hoses, wire, bars, or structural shapes.
Rolling Machine Setters, Operators, and Tenders, Metal and Plastic
Medium48.15%
Set up, operate, or tend machines to roll steel or plastic forming bends, beads, knurls, rolls, or plate, or to flatten, temper, or reduce gauge of material.
Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic
Medium33.25%
Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.
Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic
Medium38.52%
Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.
Lathe and Turning Machine Tool Setters, Operators, and Tenders, Metal and Plastic
Medium35.75%
Set up, operate, or tend lathe and turning machines to turn, bore, thread, form, or face metal or plastic materials, such as wire, rod, or bar stock.
Milling and Planing Machine Setters, Operators, and Tenders, Metal and Plastic
Medium47.82%
Set up, operate, or tend milling or planing machines to mill, plane, shape, groove, or profile metal or plastic work pieces.
Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic
Medium43.49%
Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.
Multiple Machine Tool Setters, Operators, and Tenders, Metal and Plastic
Medium44.70%
Set up, operate, or tend more than one type of cutting or forming machine tool or robot.
Tool and Die Makers
Medium42.07%
Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.
Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders
Medium47.79%
Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.
Tool Grinders, Filers, and Sharpeners
Medium39.82%
Perform precision smoothing, sharpening, polishing, or grinding of metal objects.
Extruding and Forming Machine Setters, Operators, and Tenders, Synthetic and Glass Fibers
Medium46.54%
Set up, operate, or tend machines that extrude and form continuous filaments from synthetic materials, such as liquid polymer, rayon, and fiberglass.
Woodworking Machine Setters, Operators, and Tenders, Except Sawing
Medium44.55%
Set up, operate, or tend woodworking machines, such as drill presses, lathes, shapers, routers, sanders, planers, and wood nailing machines. May operate computer numerically controlled (CNC) equipment.
Grinding and Polishing Workers, Hand
Medium40.69%
Grind, sand, or polish, using hand tools or hand-held power tools, a variety of metal, wood, stone, clay, plastic, or glass objects. Includes chippers, buffers, and finishers.
Cutting and Slicing Machine Setters, Operators, and Tenders
Medium44.55%
Set up, operate, or tend machines that cut or slice materials, such as glass, stone, cork, rubber, tobacco, food, paper, or insulating material.
Extruding, Forming, Pressing, and Compacting Machine Setters, Operators, and Tenders
Medium57.10%
Set up, operate, or tend machines, such as glass-forming machines, plodder machines, and tuber machines, to shape and form products such as glassware, food, rubber, soap, brick, tile, clay, wax, tobacco, or cosmetics.
Paper Goods Machine Setters, Operators, and Tenders
Medium44.16%
Set up, operate, or tend paper goods machines that perform a variety of functions, such as converting, sawing, corrugating, banding, wrapping, boxing, stitching, forming, or sealing paper or paperboard sheets into products.
Machine Feeders and Offbearers
High66.68%
Feed materials into or remove materials from machines or equipment that is automatic or tended by other workers.
Explosives Workers, Ordnance Handling Experts, and Blasters
Low26.46%
Place and detonate explosives to demolish structures or to loosen, remove, or displace earth, rock, or other materials. May perform specialized handling, storage, and accounting procedures.
Roof Bolters, Mining
Low17.67%
Operate machinery to install roof support bolts in underground mine.
Watch and Clock Repairers
Medium37.83%
Repair, clean, and adjust mechanisms of timing instruments, such as watches and clocks. Includes watchmakers, watch technicians, and mechanical timepiece repairers.
Coil Winders, Tapers, and Finishers
Medium42.90%
Wind wire coils used in electrical components, such as resistors and transformers, and in electrical equipment and instruments, such as field cores, bobbins, armature cores, electrical motors, generators, and control equipment.
Drilling and Boring Machine Tool Setters, Operators, and Tenders, Metal and Plastic
Medium34.93%
Set up, operate, or tend drilling machines to drill, bore, ream, mill, or countersink metal or plastic work pieces.
Metal-Refining Furnace Operators and Tenders
Medium56.08%
Operate or tend furnaces, such as gas, oil, coal, electric-arc or electric induction, open-hearth, or oxygen furnaces, to melt and refine metal before casting or to produce specified types of steel.
Pourers and Casters, Metal
Medium35.59%
Operate hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.
Foundry Mold and Coremakers
Medium45.76%
Make or form wax or sand cores or molds used in the production of metal castings in foundries.
Welders, Cutters, Solderers, and Brazers
Medium34.63%
Use hand-welding, flame-cutting, hand-soldering, or brazing equipment to weld or join metal components or to fill holes, indentations, or seams of fabricated metal products.
Heat Treating Equipment Setters, Operators, and Tenders, Metal and Plastic
Medium50.59%
Set up, operate, or tend heating equipment, such as heat-treating furnaces, flame-hardening machines, induction machines, soaking pits, or vacuum equipment to temper, harden, anneal, or heat treat metal or plastic objects.
Plating Machine Setters, Operators, and Tenders, Metal and Plastic
Medium60.67%
Set up, operate, or tend plating machines to coat metal or plastic products with chromium, zinc, copper, cadmium, nickel, or other metal to protect or decorate surfaces. Typically, the product being coated is immersed in molten metal or an electrolytic solution.
Sawing Machine Setters, Operators, and Tenders, Wood
Medium37.16%
Set up, operate, or tend wood sawing machines. May operate computer numerically controlled (CNC) equipment. Includes lead sawyers.
Computer Numerically Controlled Tool Operators
Medium58.43%
Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.
Potters, Manufacturing
Medium37.41%
Operate production machines such as pug mill, jigger machine, or potter's wheel to process clay in manufacture of ceramic, pottery and stoneware products.

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