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Foundry Mold and Coremakers

Medium45.76%
Found in Industries:
Salary Range
Low (10th %)$33,070
Median$44,300
High (90th %)$61,300

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Make or form wax or sand cores or molds used in the production of metal castings in foundries.

The occupation "Foundry Mold and Coremakers" has an automation risk of 45.8%, which closely aligns with its base risk estimate of 46.2%. This moderate percentage means that although almost half of the tasks could be replaced by automation, there remain significant barriers that prevent full mechanization. Many tasks within the occupation are repetitive and rule-based, making them prime candidates for automation technologies. However, the occupation also includes tasks that require nuanced human judgment or physical dexterity, holding back complete automation. Overall, the risk reflects a balance between highly automatable and more resistant task elements in this job. Among the most automatable tasks, cleaning and smoothing molds, cores, and core boxes, as well as repairing surface imperfections, rank first due to their repetitive and standardized nature. Similarly, sifting and packing sand into molds, often done with hand or pneumatic ramming tools, is a manual process that can easily be replicated by robots or automated machinery. Positioning patterns inside mold sections and clamping them together is another task that can be streamlined with automated production lines designed to handle uniform components at scale. These top three tasks highlight where automation has already made inroads, leveraging advancements in robotics and manufacturing automation. Conversely, some tasks remain resistant to automation, largely due to their complexity or the requirement for real-time problem-solving. Operating ovens or furnaces to bake cores or to melt, skim, and flux metal requires careful attention, safety awareness, and adaptive decision-making—factors that are difficult to fully automate. Pouring molten metal into molds, whether manually or with crane ladles, involves a combination of timing, precision, and safety handling that necessitates a human touch. Additionally, rotating sweep boards around spindles to make symmetrical molds demands spatial judgment and fine motor skills. The main bottleneck skills for automating these resistant tasks are low levels of originality (2.0% and 1.4%), indicating that while the work does not demand high creativity, it still requires problem-solving and adaptability that current automation technologies struggle to replicate.

Filter by Automatable Status
Sift and pack sand into mold sections, core boxes, and pattern contours, using hand or pneumatic ramming tools.
Non-Automatable
Position patterns inside mold sections, and clamp sections together.
Automatable
Position cores into lower sections of molds, and reassemble molds for pouring.
Automatable
Sprinkle or spray parting agents onto patterns and mold sections to facilitate removal of patterns from molds.
Automatable
Move and position workpieces, such as mold sections, patterns, and bottom boards, using cranes, or signal others to move workpieces.
Partially Automatable
Lift upper mold sections from lower sections, and remove molded patterns.
Non-Automatable
Cut spouts, runner holes, and sprue holes into molds.
Partially Automatable
Tend machines that bond cope and drag together to form completed shell molds.
Partially Automatable
Rotate sweep boards around spindles to make symmetrical molds for convex impressions.
Non-Automatable
Pour molten metal into molds, manually or with crane ladles.
Automatable
Operate ovens or furnaces to bake cores or to melt, skim, and flux metal.
Partially Automatable
Form and assemble slab cores around patterns, and position wire in mold sections to reinforce molds, using hand tools and glue.
Non-Automatable
Clean and smooth molds, cores, and core boxes, and repair surface imperfections.
Non-Automatable

Judging the Qualities of Objects, Services, or PeopleInspecting Equipment, Structures, or MaterialsEstimating the Quantifiable Characteristics of Products, Events, or InformationMonitoring Processes, Materials, or SurroundingsGetting InformationIdentifying Objects, Actions, and EventsProcessing InformationEvaluating Information to Determine Compliance with StandardsAnalyzing Data or InformationMaking Decisions and Solving ProblemsThinking CreativelyUpdating and Using Relevant KnowledgeDeveloping Objectives and StrategiesScheduling Work and ActivitiesOrganizing, Planning, and Prioritizing WorkPerforming General Physical ActivitiesHandling and Moving ObjectsControlling Machines and ProcessesOperating Vehicles, Mechanized Devices, or EquipmentWorking with ComputersRepairing and Maintaining Mechanical EquipmentDrafting, Laying Out, and Specifying Technical Devices, Parts, and EquipmentInterpreting the Meaning of Information for OthersCommunicating with Supervisors, Peers, or SubordinatesCommunicating with People Outside the OrganizationEstablishing and Maintaining Interpersonal RelationshipsAssisting and Caring for OthersSelling or Influencing OthersResolving Conflicts and Negotiating with OthersPerforming for or Working Directly with the PublicCoordinating the Work and Activities of OthersDeveloping and Building TeamsTraining and Teaching OthersGuiding, Directing, and Motivating SubordinatesCoaching and Developing OthersProviding Consultation and Advice to OthersPerforming Administrative ActivitiesStaffing Organizational UnitsMonitoring and Controlling ResourcesDocumenting/Recording InformationRepairing and Maintaining Electronic Equipment

Refractory Materials Repairers, Except Brickmasons
Low9.90%
Build or repair equipment such as furnaces, kilns, cupolas, boilers, converters, ladles, soaking pits, and ovens, using refractory materials.
Structural Metal Fabricators and Fitters
Low25.88%
Fabricate, position, align, and fit parts of structural metal products.
Fiberglass Laminators and Fabricators
Low26.26%
Laminate layers of fiberglass on molds to form boat decks and hulls, bodies for golf carts, automobiles, or other products.
Forging Machine Setters, Operators, and Tenders, Metal and Plastic
Medium34.24%
Set up, operate, or tend forging machines to taper, shape, or form metal or plastic parts.
Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic
Medium38.52%
Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.
Pourers and Casters, Metal
Medium35.59%
Operate hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.
Patternmakers, Metal and Plastic
Medium46.07%
Lay out, machine, fit, and assemble castings and parts to metal or plastic foundry patterns, core boxes, or match plates.
Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic
Medium43.49%
Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.
Tool and Die Makers
Medium42.07%
Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.
Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders
Medium47.79%
Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.
Tool Grinders, Filers, and Sharpeners
Medium39.82%
Perform precision smoothing, sharpening, polishing, or grinding of metal objects.
Shoe Machine Operators and Tenders
Medium41.68%
Operate or tend a variety of machines to join, decorate, reinforce, or finish shoes and shoe parts.
Extruding and Forming Machine Setters, Operators, and Tenders, Synthetic and Glass Fibers
Medium46.54%
Set up, operate, or tend machines that extrude and form continuous filaments from synthetic materials, such as liquid polymer, rayon, and fiberglass.
Woodworking Machine Setters, Operators, and Tenders, Except Sawing
Medium44.55%
Set up, operate, or tend woodworking machines, such as drill presses, lathes, shapers, routers, sanders, planers, and wood nailing machines. May operate computer numerically controlled (CNC) equipment.
Grinding and Polishing Workers, Hand
Medium40.69%
Grind, sand, or polish, using hand tools or hand-held power tools, a variety of metal, wood, stone, clay, plastic, or glass objects. Includes chippers, buffers, and finishers.
Cutters and Trimmers, Hand
Medium56.41%
Use hand tools or hand-held power tools to cut and trim a variety of manufactured items, such as carpet, fabric, stone, glass, or rubber.
Cutting and Slicing Machine Setters, Operators, and Tenders
Medium44.55%
Set up, operate, or tend machines that cut or slice materials, such as glass, stone, cork, rubber, tobacco, food, paper, or insulating material.
Extruding, Forming, Pressing, and Compacting Machine Setters, Operators, and Tenders
Medium57.10%
Set up, operate, or tend machines, such as glass-forming machines, plodder machines, and tuber machines, to shape and form products such as glassware, food, rubber, soap, brick, tile, clay, wax, tobacco, or cosmetics.
Molders, Shapers, and Casters, Except Metal and Plastic
Medium44.30%
Mold, shape, form, cast, or carve products such as food products, figurines, tile, pipes, and candles consisting of clay, glass, plaster, concrete, stone, or combinations of materials.
Machine Feeders and Offbearers
High66.68%
Feed materials into or remove materials from machines or equipment that is automatic or tended by other workers.
Cement Masons and Concrete Finishers
Low15.23%
Smooth and finish surfaces of poured concrete, such as floors, walks, sidewalks, roads, or curbs using a variety of hand and power tools. Align forms for sidewalks, curbs, or gutters; patch voids; and use saws to cut expansion joints.
Terrazzo Workers and Finishers
Low9.52%
Apply a mixture of cement, sand, pigment, or marble chips to floors, stairways, and cabinet fixtures to fashion durable and decorative surfaces.
Reinforcing Iron and Rebar Workers
Low10.60%
Position and secure steel bars or mesh in concrete forms in order to reinforce concrete. Use a variety of fasteners, rod-bending machines, blowtorches, and hand tools. Includes rod busters.
Rock Splitters, Quarry
Low16.50%
Separate blocks of rough dimension stone from quarry mass using jackhammers, wedges, or chop saws.
Patternmakers, Wood
Medium48.09%
Plan, lay out, and construct wooden unit or sectional patterns used in forming sand molds for castings.
Painting, Coating, and Decorating Workers
Medium35.73%
Paint, coat, or decorate articles, such as furniture, glass, plateware, pottery, jewelry, toys, books, or leather.
Etchers and Engravers
Medium44.61%
Engrave or etch metal, wood, rubber, or other materials. Includes such workers as etcher-circuit processors, pantograph engravers, and silk screen etchers.
Potters, Manufacturing
Medium37.41%
Operate production machines such as pug mill, jigger machine, or potter's wheel to process clay in manufacture of ceramic, pottery and stoneware products.
Tire Builders
Medium34.65%
Operate machines to build tires.

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