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Refractory Materials Repairers, Except Brickmasons

Low9.90%
Salary Range
Low (10th %)$31,130
Median$48,410
High (90th %)$69,990

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Build or repair equipment such as furnaces, kilns, cupolas, boilers, converters, ladles, soaking pits, and ovens, using refractory materials.

The occupation "Refractory Materials Repairers, Except Brickmasons" has an automation risk of 9.9%, which is only slightly below the base risk of 10.0%. This low risk indicates that while there are certain tasks in this job susceptible to automation, the overall role still relies heavily on human skills that are challenging for machines to replicate. Many tasks in this field involve handling specialized materials and working in environments where conditions can vary, requiring on-the-fly judgment and adaptability. Automation technologies, such as robotics and automated mixers, can assist with some routine processes, but the need for nuanced decision-making and physical dexterity remains significant. The three most automatable tasks for this occupation are: relining or repairing ladles and pouring spouts with refractory clay using trowels; chipping slag from linings of ladles or removing linings when beyond repair using hammers and chisels; and mixing specified amounts of sand, clay, mortar powder, and water to form refractory mixtures using shovels or mixing machines. These tasks are largely repetitive, physically demanding, and follow predictable procedures, making them attractive targets for automation. Machines can be designed to handle heavy loads, ensure consistency in material mixing, and efficiently perform the repetitive motions involved in repairing linings and chipping slag. In contrast, the most resistant tasks involve higher levels of dexterity, judgment, and adaptability. Transferring delicate clay structures to curing ovens, melting tanks, and drawing kilns via forklifts demands careful handling and situational awareness. Dumping and tamping clay in molds, as well as spreading mortar on stopper heads and rods and assembling refractory jackets, requires precise, coordinated movements that currently exceed the capabilities of most available automation. The key bottleneck skill holding back full automation is originality, with identified levels at 2.3% and 1.9%. This indicates that while originality is not a dominant aspect of the job, the degree of problem-solving, customization, and creative adjustment required is still beyond the reach of present-day automation systems.

Filter by Automatable Status
Chip slag from linings of ladles or remove linings when beyond repair, using hammers and chisels.
Non-Automatable
Mix specified amounts of sand, clay, mortar powder, and water to form refractory clay or mortar, using shovels or mixing machines.
Automatable
Measure furnace walls to determine dimensions and cut required number of sheets from plastic block, using saws.
Non-Automatable
Dry and bake new linings by placing inverted linings over burners, building fires in ladles, or by using blowtorches.
Non-Automatable
Remove worn or damaged plastic block refractory linings of furnaces, using hand tools.
Non-Automatable
Spread mortar on stopper heads and rods, using trowels, and slide brick sleeves over rods to form refractory jackets.
Non-Automatable
Dump and tamp clay in molds, using tamping tools.
Non-Automatable
Transfer clay structures to curing ovens, melting tanks, and drawing kilns, using forklifts.
Partially Automatable
Reline or repair ladles and pouring spouts with refractory clay, using trowels.
Non-Automatable
Climb scaffolding, carrying hoses, and spray surfaces of cupolas with refractory mixtures, using spray equipment.
Non-Automatable

Inspecting Equipment, Structures, or MaterialsMonitoring Processes, Materials, or SurroundingsIdentifying Objects, Actions, and EventsEstimating the Quantifiable Characteristics of Products, Events, or InformationGetting InformationJudging the Qualities of Objects, Services, or PeopleProcessing InformationEvaluating Information to Determine Compliance with StandardsAnalyzing Data or InformationMaking Decisions and Solving ProblemsThinking CreativelyUpdating and Using Relevant KnowledgeDeveloping Objectives and StrategiesScheduling Work and ActivitiesOrganizing, Planning, and Prioritizing WorkPerforming General Physical ActivitiesHandling and Moving ObjectsControlling Machines and ProcessesRepairing and Maintaining Electronic EquipmentDrafting, Laying Out, and Specifying Technical Devices, Parts, and EquipmentDocumenting/Recording InformationInterpreting the Meaning of Information for OthersCommunicating with Supervisors, Peers, or SubordinatesCommunicating with People Outside the OrganizationEstablishing and Maintaining Interpersonal RelationshipsAssisting and Caring for OthersSelling or Influencing OthersResolving Conflicts and Negotiating with OthersPerforming for or Working Directly with the PublicCoordinating the Work and Activities of OthersDeveloping and Building TeamsTraining and Teaching OthersRepairing and Maintaining Mechanical EquipmentGuiding, Directing, and Motivating SubordinatesCoaching and Developing OthersProviding Consultation and Advice to OthersPerforming Administrative ActivitiesStaffing Organizational UnitsMonitoring and Controlling ResourcesOperating Vehicles, Mechanized Devices, or EquipmentWorking with Computers

Boilermakers
Low15.98%
Construct, assemble, maintain, and repair stationary steam boilers and boiler house auxiliaries. Align structures or plate sections to assemble boiler frame tanks or vats, following blueprints. Work involves use of hand and power tools, plumb bobs, levels, wedges, dogs, or turnbuckles. Assist in testing assembled vessels. Direct cleaning of boilers and boiler furnaces. Inspect and repair boiler fittings, such as safety valves, regulators, automatic-control mechanisms, water columns, and auxiliary machines.
Brickmasons and Blockmasons
Low19.41%
Lay and bind building materials, such as brick, structural tile, concrete block, cinder block, glass block, and terra-cotta block, with mortar and other substances, to construct or repair walls, partitions, arches, sewers, and other structures.
Cement Masons and Concrete Finishers
Low15.23%
Smooth and finish surfaces of poured concrete, such as floors, walks, sidewalks, roads, or curbs using a variety of hand and power tools. Align forms for sidewalks, curbs, or gutters; patch voids; and use saws to cut expansion joints.
Terrazzo Workers and Finishers
Low9.52%
Apply a mixture of cement, sand, pigment, or marble chips to floors, stairways, and cabinet fixtures to fashion durable and decorative surfaces.
Insulation Workers, Floor, Ceiling, and Wall
Low7.42%
Line and cover structures with insulating materials. May work with batt, roll, or blown insulation materials.
Sheet Metal Workers
Low29.90%
Fabricate, assemble, install, and repair sheet metal products and equipment, such as ducts, control boxes, drainpipes, and furnace casings. Work may involve any of the following: setting up and operating fabricating machines to cut, bend, and straighten sheet metal; shaping metal over anvils, blocks, or forms using hammer; operating soldering and welding equipment to join sheet metal parts; or inspecting, assembling, and smoothing seams and joints of burred surfaces. Includes sheet metal duct installers who install prefabricated sheet metal ducts used for heating, air conditioning, or other purposes.
Helpers--Brickmasons, Blockmasons, Stonemasons, and Tile and Marble Setters
Low23.11%
Help brickmasons, blockmasons, stonemasons, or tile and marble setters by performing duties requiring less skill. Duties include using, supplying, or holding materials or tools, and cleaning work area and equipment.
Maintenance Workers, Machinery
Low32.98%
Lubricate machinery, change parts, or perform other routine machinery maintenance.
Structural Metal Fabricators and Fitters
Low25.88%
Fabricate, position, align, and fit parts of structural metal products.
Fiberglass Laminators and Fabricators
Low26.26%
Laminate layers of fiberglass on molds to form boat decks and hulls, bodies for golf carts, automobiles, or other products.
Metal-Refining Furnace Operators and Tenders
Medium56.08%
Operate or tend furnaces, such as gas, oil, coal, electric-arc or electric induction, open-hearth, or oxygen furnaces, to melt and refine metal before casting or to produce specified types of steel.
Pourers and Casters, Metal
Medium35.59%
Operate hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.
Foundry Mold and Coremakers
Medium45.76%
Make or form wax or sand cores or molds used in the production of metal castings in foundries.
Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic
Medium43.49%
Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.
Heat Treating Equipment Setters, Operators, and Tenders, Metal and Plastic
Medium50.59%
Set up, operate, or tend heating equipment, such as heat-treating furnaces, flame-hardening machines, induction machines, soaking pits, or vacuum equipment to temper, harden, anneal, or heat treat metal or plastic objects.
Plating Machine Setters, Operators, and Tenders, Metal and Plastic
Medium60.67%
Set up, operate, or tend plating machines to coat metal or plastic products with chromium, zinc, copper, cadmium, nickel, or other metal to protect or decorate surfaces. Typically, the product being coated is immersed in molten metal or an electrolytic solution.
Woodworking Machine Setters, Operators, and Tenders, Except Sawing
Medium44.55%
Set up, operate, or tend woodworking machines, such as drill presses, lathes, shapers, routers, sanders, planers, and wood nailing machines. May operate computer numerically controlled (CNC) equipment.
Grinding and Polishing Workers, Hand
Medium40.69%
Grind, sand, or polish, using hand tools or hand-held power tools, a variety of metal, wood, stone, clay, plastic, or glass objects. Includes chippers, buffers, and finishers.
Coating, Painting, and Spraying Machine Setters, Operators, and Tenders
Medium42.67%
Set up, operate, or tend spraying or rolling machines to coat or paint any of a wide variety of products, including glassware, cloth, ceramics, metal, plastic, paper, or wood, with lacquer, silver, copper, rubber, varnish, glaze, enamel, oil, or rust-proofing materials. Includes painters of transportation vehicles such as painters in auto body repair facilities.
Molders, Shapers, and Casters, Except Metal and Plastic
Medium44.30%
Mold, shape, form, cast, or carve products such as food products, figurines, tile, pipes, and candles consisting of clay, glass, plaster, concrete, stone, or combinations of materials.
Stonemasons
Low4.35%
Build stone structures, such as piers, walls, and abutments. Lay walks, curbstones, or special types of masonry for vats, tanks, and floors.
Potters, Manufacturing
Medium37.41%
Operate production machines such as pug mill, jigger machine, or potter's wheel to process clay in manufacture of ceramic, pottery and stoneware products.

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