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Chemical Equipment Operators and Tenders

Medium53.74%
Found in Industries:
Salary Range
Low (10th %)$36,200
Median$51,720
High (90th %)$84,310

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Operate or tend equipment to control chemical changes or reactions in the processing of industrial or consumer products. Equipment used includes devulcanizers, steam-jacketed kettles, and reactor vessels.

The occupation "Chemical Equipment Operators and Tenders" has an automation risk of 53.7%, closely matching its base risk of 54.3%. This suggests that slightly more than half of the tasks performed in this role could be susceptible to automation with current or near-future technologies. Automation risk in this field is influenced partly by the repetitive and procedural nature of many tasks, which align well with machine capabilities. The average risk indicates that, while a significant portion of the job could be automated, there are still essential functions that require human intervention, keeping the occupation moderately secure for the time being. However, as automation and AI technologies advance, the balance between automatable and resistant tasks could shift further toward automation in coming years. The most automatable tasks for chemical equipment operators are typically those that can be standardized, programmed, and monitored by automated systems or robots. For example, "observing safety precautions to prevent fires or explosions" can increasingly be handled by sensors and automated shutdown protocols. Similarly, "recording operational data, such as temperatures, pressures, ingredients used, processing times, or test results" is highly automatable given the prevalence of digital data acquisition and monitoring systems in industrial settings. Additionally, "controlling or operating equipment in which chemical changes or reactions take place during the processing of industrial or consumer products" can be achieved with programmable logic controllers and automated process management systems. Together, these tasks represent core responsibilities that are efficiently managed by technology, contributing to the occupation's substantial automation risk. Despite the high proportion of automatable tasks, certain responsibilities within this occupation remain resistant to automation. Activities such as "inventorying supplies received and consumed" require not only physical presence and manual counting but also judgment and adaptability, which machines currently struggle to replicate fully in unpredictable industrial environments. Tasks like "making minor repairs, lubricating, and maintaining equipment using hand tools" involve manual dexterity, troubleshooting, and adaptation to specific mechanical issues, which also resist automation. Lastly, "flushing or cleaning equipment using steam hoses or mechanical reamers" involves physically demanding, varied work that can be challenging to automate across all scenarios. The low bottleneck skill—Originality at just 2.3%—implies that the occupation relies minimally on creative problem-solving, contributing to its moderate, rather than high, resistance to automation. The combination of these resistant tasks and the relatively low requirement for originality helps maintain the occupation’s status as somewhat, but not entirely, susceptible to automation.

Filter by Automatable Status
Record operational data, such as temperatures, pressures, ingredients used, processing times, or test results.
Automatable
Control or operate equipment in which chemical changes or reactions take place during the processing of industrial or consumer products.
Partially Automatable
Patrol work areas to detect leaks or equipment malfunctions or to monitor operating conditions.
Partially Automatable
Draw samples of products at specified stages so that analyses can be performed.
Non-Automatable
Monitor gauges, recording instruments, flowmeters, or products to ensure that specified conditions are maintained.
Automatable
Test product samples for specific gravity, chemical characteristics, pH levels, concentrations, or viscosities, or send them to laboratories for testing.
Partially Automatable
Inspect equipment or units to detect leaks or malfunctions, shutting equipment down, if necessary.
Automatable
Open valves or start pumps, agitators, reactors, blowers, or automatic feed of materials.
Automatable
Read plant specifications to determine products, ingredients, or prescribed modifications of plant procedures.
Partially Automatable
Implement appropriate industrial emergency response procedures.
Non-Automatable
Measure, weigh, and mix chemical ingredients, according to specifications.
Automatable
Dump or scoop prescribed solid, granular, or powdered materials into equipment.
Non-Automatable
Notify maintenance engineers of equipment malfunctions.
Automatable
Estimate materials required for production and manufacturing of products.
Partially Automatable
Observe and compare colors and consistencies of products to instrument readings and to laboratory and standard test results.
Partially Automatable
Direct activities of workers assisting in control or verification of processes or in unloading of materials.
Partially Automatable
Drain equipment, and pump water or other solutions through to flush and clean tanks or equipment.
Non-Automatable
Flush or clean equipment, using steam hoses or mechanical reamers.
Partially Automatable
Make minor repairs, lubricate, and maintain equipment, using hand tools.
Non-Automatable
Inventory supplies received and consumed.
Automatable
Observe safety precautions to prevent fires or explosions.
Partially Automatable
Adjust controls to regulate temperature, pressure, feed, or flow of liquids or gases and times of prescribed reactions, according to knowledge of equipment and processes.
Partially Automatable
Add treating or neutralizing agents to products, and pump products through filters or centrifuges to remove impurities or to precipitate products.
Partially Automatable

Inspecting Equipment, Structures, or MaterialsMonitoring Processes, Materials, or SurroundingsIdentifying Objects, Actions, and EventsEstimating the Quantifiable Characteristics of Products, Events, or InformationGetting InformationJudging the Qualities of Objects, Services, or PeopleProcessing InformationEvaluating Information to Determine Compliance with StandardsAnalyzing Data or InformationMaking Decisions and Solving ProblemsThinking CreativelyUpdating and Using Relevant KnowledgeDeveloping Objectives and StrategiesScheduling Work and ActivitiesOrganizing, Planning, and Prioritizing WorkPerforming General Physical ActivitiesHandling and Moving ObjectsControlling Machines and ProcessesRepairing and Maintaining Electronic EquipmentDrafting, Laying Out, and Specifying Technical Devices, Parts, and EquipmentDocumenting/Recording InformationInterpreting the Meaning of Information for OthersCommunicating with Supervisors, Peers, or SubordinatesCommunicating with People Outside the OrganizationEstablishing and Maintaining Interpersonal RelationshipsAssisting and Caring for OthersSelling or Influencing OthersResolving Conflicts and Negotiating with OthersPerforming for or Working Directly with the PublicCoordinating the Work and Activities of OthersDeveloping and Building TeamsTraining and Teaching OthersRepairing and Maintaining Mechanical EquipmentGuiding, Directing, and Motivating SubordinatesCoaching and Developing OthersProviding Consultation and Advice to OthersPerforming Administrative ActivitiesStaffing Organizational UnitsMonitoring and Controlling ResourcesOperating Vehicles, Mechanized Devices, or EquipmentWorking with Computers

Chemical Engineers
Medium50.90%
Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.
Chemical Technicians
Medium50.77%
Conduct chemical and physical laboratory tests to assist scientists in making qualitative and quantitative analyses of solids, liquids, and gaseous materials for research and development of new products or processes, quality control, maintenance of environmental standards, and other work involving experimental, theoretical, or practical application of chemistry and related sciences.
Metal-Refining Furnace Operators and Tenders
Medium56.08%
Operate or tend furnaces, such as gas, oil, coal, electric-arc or electric induction, open-hearth, or oxygen furnaces, to melt and refine metal before casting or to produce specified types of steel.
Heat Treating Equipment Setters, Operators, and Tenders, Metal and Plastic
Medium50.59%
Set up, operate, or tend heating equipment, such as heat-treating furnaces, flame-hardening machines, induction machines, soaking pits, or vacuum equipment to temper, harden, anneal, or heat treat metal or plastic objects.
Plating Machine Setters, Operators, and Tenders, Metal and Plastic
Medium60.67%
Set up, operate, or tend plating machines to coat metal or plastic products with chromium, zinc, copper, cadmium, nickel, or other metal to protect or decorate surfaces. Typically, the product being coated is immersed in molten metal or an electrolytic solution.
Power Plant Operators
Medium52.63%
Control, operate, or maintain machinery to generate electric power. Includes auxiliary equipment operators.
Biomass Plant Technicians
Medium53.51%
Control and monitor biomass plant activities and perform maintenance as needed.
Water and Wastewater Treatment Plant and System Operators
Medium52.51%
Operate or control an entire process or system of machines, often through the use of control boards, to transfer or treat water or wastewater.
Chemical Plant and System Operators
Medium58.58%
Control or operate entire chemical processes or system of machines.
Gas Plant Operators
Medium63.67%
Distribute or process gas for utility companies and others by controlling compressors to maintain specified pressures on main pipelines.
Petroleum Pump System Operators, Refinery Operators, and Gaugers
Medium54.55%
Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.
Biofuels Processing Technicians
Medium54.54%
Calculate, measure, load, mix, and process refined feedstock with additives in fermentation or reaction process vessels and monitor production process. Perform, and keep records of, plant maintenance, repairs, and safety inspections.
Separating, Filtering, Clarifying, Precipitating, and Still Machine Setters, Operators, and Tenders
Medium48.23%
Set up, operate, or tend continuous flow or vat-type equipment; filter presses; shaker screens; centrifuges; condenser tubes; precipitating, fermenting, or evaporating tanks; scrubbing towers; or batch stills. These machines extract, sort, or separate liquids, gases, or solids from other materials to recover a refined product. Includes dairy processing equipment operators.
Crushing, Grinding, and Polishing Machine Setters, Operators, and Tenders
Medium57.80%
Set up, operate, or tend machines to crush, grind, or polish materials, such as coal, glass, grain, stone, food, or rubber.
Mixing and Blending Machine Setters, Operators, and Tenders
Medium59.40%
Set up, operate, or tend machines to mix or blend materials, such as chemicals, tobacco, liquids, color pigments, or explosive ingredients.
Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders
Medium51.07%
Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.
Semiconductor Processing Technicians
High67.97%
Perform any or all of the following functions in the manufacture of electronic semiconductors: load semiconductor material into furnace; saw formed ingots into segments; load individual segment into crystal growing chamber and monitor controls; locate crystal axis in ingot using x-ray equipment and saw ingots into wafers; and clean, polish, and load wafers into series of special purpose furnaces, chemical baths, and equipment used to form circuitry and change conductive properties.
Cleaning, Washing, and Metal Pickling Equipment Operators and Tenders
High69.86%
Operate or tend machines to wash or clean products, such as barrels or kegs, glass items, tin plate, food, pulp, coal, plastic, or rubber, to remove impurities.
Gas Compressor and Gas Pumping Station Operators
Medium49.42%
Operate steam-, gas-, electric motor-, or internal combustion-engine driven compressors. Transmit, compress, or recover gases, such as butane, nitrogen, hydrogen, and natural gas.
Pump Operators, Except Wellhead Pumpers
Medium61.86%
Tend, control, or operate power-driven, stationary, or portable pumps and manifold systems to transfer gases, oil, other liquids, slurries, or powdered materials to and from various vessels and processes.

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